plastic pelletizing recycling machine is a kind of mechanical equipment specially used to recycle and reprocess waste plastics into granular products. It reprocesses various forms of waste plastics, such as plastic bottles, plastic films, plastic sheets, etc., into uniform plastic pellets through a series of process flows, including plastic crushing, cleaning, extrusion, cooling and pelletizing. These pellets can be used as raw materials again in the production of plastic products, realizing the recycling of plastic resources, reducing environmental pollution and production costs, and playing an important role in the plastic recycling industry.
Plastic pelletizing recycling machine features:
Efficient processing capacity: Plastic pelletizing recycling machine has a strong processing capacity and can process 300-350KG of waste plastic per hour. This efficient processing capacity enables it to meet the needs of large-scale plastic recycling production, improve production efficiency, reduce unit production costs, and bring higher economic benefits to plastic recycling companies.
Wide range of material adaptability: The machine can process a variety of types of plastics, including ABS, PC, PP, PE, PVC, HIPS, TPU and PC/ABS. Whether it is hard plastic or soft plastic, whether it is a single material or a mixed material, it can be effectively recycled and reprocessed by adjusting the process parameters of the machine, which greatly broadens the scope of plastic recycling.
Two-stage extrusion process: It adopts a two-stage extrusion design, the main extruder screw diameter is Φ100*P100/90, the length-to-diameter ratio (L/D) is 30, and it is equipped with a 75KW main motor; the auxiliary extruder screw diameter is Φ120mm, the length-to-diameter ratio (L/D) is 10, and it is equipped with a 22KW auxiliary motor. Double-stage extrusion allows the plastic to be more fully plasticized and mixed, improves the effect of plasticization, and better exhausts the air to ensure the quality of the final product.
Accurate temperature control: The main extruder adopts 5-point temperature control, and the auxiliary extruder adopts 3-point temperature control. This multi-zone temperature control system can accurately control the temperature at different positions during the extrusion process, ensuring that the plastic is extruded under the best processing state, improving the quality stability of the product, and reducing product defects caused by temperature fluctuations, such as bubbles, discoloration, etc.
High-quality cooling system: equipped with a stainless steel cooling water tank (4000360220mm) and a 1.5KW suction motor. The cooling water tank can quickly and effectively cool the extruded plastic strips, ensuring that the strips maintain a uniform cooling speed during the cooling process, avoiding strip deformation or internal stress caused by uneven cooling, thereby ensuring that the plastic particles have good physical properties and appearance quality.
Advanced pelletizing device: The pelletizer is equipped with SKD-11/tungsten steel rotary blades, with a total of 28 blades, driven by a 5.5KW motor, and has a variable frequency speed regulation function. This advanced pelletizing device can accurately control the pelletizing speed and particle size, ensuring that the plastic pellets produced are uniform in size and regular in shape, improving the quality of the product and the convenience of subsequent processing.
Reliable vibration screening system: The vibration screening machine (HQ-1000 model) is equipped with two 90W vibration motors and a 2.2KW blower motor, and adopts a three-layer 304# stainless steel structure. It can process 500KG of materials per batch. The system can effectively screen and separate plastic pellets of different particle sizes, ensuring that the particle size of the final product meets the requirements, and improving the purity and quality stability of the product.
Sturdy and durable construction: The main components of the machine are made of SACM-1 material, and are alloy-coated and electroplated, with excellent wear resistance and corrosion resistance. This sturdy and durable construction ensures the stability and reliability of the machine during long-term operation, reduces equipment failures and downtime, and reduces maintenance costs.
Plastic pelletizing recycling machine application:
Plastic recycling companies: For professional plastic recycling companies, plastic pelletizing recycling machine is one of the core equipment. It can recycle and reprocess waste plastics from various sources, such as industrial waste and plastics in domestic waste, to produce plastic pellets that meet market demand. These recycled pellets can be sold to plastic product manufacturers to achieve resource recycling, and also bring considerable economic benefits to the company.
Plastic product production industry: In the process of plastic product production, a large amount of scraps and waste will be generated. The use of this machine can reprocess these waste materials into pellets and use them again in production, reducing the cost of raw materials. At the same time, some companies can also use recycled plastic pellets to produce some products with relatively low material performance requirements, such as plastic pallets, plastic trash cans, etc., further expanding the source of production resources.
Environmental protection industry: With the continuous improvement of environmental awareness, the demand for plastic recycling and reuse in the environmental protection industry is growing. Plastic pelletizing recycling machine plays an important role in the environmental protection industry. It can help deal with a large amount of waste plastics and reduce the pollution of plastic waste to the environment. For example, in urban garbage disposal, plastic waste can be separated and recycled and reprocessed by this machine to achieve the resource utilization of garbage.
Packaging industry: The packaging industry is a major user of plastics, and it produces a large amount of waste plastic packaging materials, such as plastic bottles and plastic films. This machine can be used to recycle these waste packaging materials into pellets for the production of new packaging materials, thus realizing the circular economy of the packaging industry. This can not only reduce packaging costs, but also reduce the impact on the environment, which is in line with the trend of green development in the packaging industry.
Electronic and electrical industry: In the production and scrapping of electronic and electrical products, a large amount of waste plastics will be generated, such as electrical housings, wire and cable insulation layers, etc. The plastic pelletizing recycling machine can recycle and reprocess these waste plastics, and the produced plastic pellets can be used to produce some parts of electronic and electrical products, such as plastic housings, insulation materials, etc., realizing the recycling of plastic resources in the electronic and electrical industry.
Construction industry: In the field of construction, plastic products such as PVC pipes, plastic doors and windows, etc. are widely used. This machine can be used to recycle and reprocess waste plastics and scrapped plastic building materials generated during construction. The produced plastic pellets can be used again to produce plastic products for construction, reducing construction costs and reducing the pressure of construction waste on the environment.
Why choose us?
As China's leading Plastic Recycling Equipment manufacturer, we are committed to providing high-performance, reliable and energy-efficient solutions to meet the needs of modern recycling operations. Hongqi designs equipment specifically to enhance your recycling process, providing excellent value and operational efficiency. Contact us now for more information or to place an order to learn more about this machine.
