Plastic recycling granulator Machine is a machine specially designed for recycling high-performance plastics such as polycarbonate (PC) and polymethyl methacrylate (PMMA). It melts and processes plastic waste to convert it into reusable pellets, which can be used to make new plastic products, thereby reducing plastic waste and saving resources.
plastic recycling granulator Machine Features
High efficiency: The plastic granulator Machine has an efficient processing capacity and can process 25 to 300 kg of PC and PMMA plastic waste per hour, depending on the model selected. For example, the capacity of model HQ-45 is 25-50KG/HR, the capacity of model HQ-65 is 80-130KG/HR, and the capacity of model HQ-90 can reach 200-300KG/HR.
Precise temperature control: The equipment is equipped with 4 to 5 sections of temperature control, which can accurately maintain the ideal temperature during plastic processing, ensure the uniform melting of plastic waste, and provide guarantee for the production of high-quality recycled pellets.
Stable screw design: The screw material is SACM-1, the screw specification of model HQ-45 is Φ45×P45/40, and the length-to-diameter ratio (L/D) is 33; the screw specification of model HQ-65 is Φ65×P65/60, and the L/D is 35; the screw specification of model HQ-90 is Φ90×P90/85, and the L/D is 33, which ensures the stable transportation and mixing effect of the plastic melt.
Reliable gear oil cooling and filtration system: Equipped with 1 set of gear oil cooling and filtration system, it can effectively maintain the stable oil temperature in the gearbox, extend the service life of the gears, and ensure the stable operation of the transmission system.
Powerful motor power: The motor power ranges from 11KW to 55KW, depending on the model, for example, the HQ-45 model is equipped with an 11KW motor, the HQ-65 model is equipped with a 22KW motor, and the HQ-90 model is equipped with a 55KW motor, which ensures the power requirements of the equipment when processing large amounts of plastic waste.
Safe emergency stop function: The equipment is equipped with an emergency stop button. When the operator encounters an emergency or the equipment is abnormal, the button can be quickly pressed to immediately stop the equipment from running, ensuring the personal safety of the operator.
Plastic Recycling granulator Machine Application Areas
Electronic industry: In the electronics industry, Plastic Recycling Granulator Machine can be used to recycle PC and PMMA plastics in various electronic equipment housings, display panels and other components. These recycled particles can be used to manufacture new electronic equipment housings, brackets and other parts, reducing the production cost of electronic products while reducing pollution to the environment.
Automotive industry: PC and PMMA plastics are widely used in automobile manufacturing, such as car dashboards, headlight lenses, car windows, etc. This equipment can recycle and reuse these plastic wastes generated during the dismantling of automobiles, produce recycled plastic granules that meet automobile manufacturing standards, and use them to manufacture automobile interior parts, bumpers and other parts, realize the recycling of automobile plastic parts, reduce automobile production costs, and comply with the sustainable development strategy of the automobile industry.
Construction industry: In the construction industry, PC and PMMA plastics are widely used in lighting roofs, curtain walls, doors and windows and other parts. Plastic Recycling Granulator Machine can recycle these plastic wastes generated during the demolition or replacement of buildings, and the produced recycled granules can be used to manufacture new building plastic products, such as plastic pipes, plastic decorative materials, etc., to reduce the generation of construction waste and promote the environmental protection development of the construction industry.
Optical industry: Optical products such as eyeglass lenses and optical instrument housings are usually made of PC and PMMA plastics. This equipment can recycle scraps or waste products in the production process of optical products, produce recycled plastic granules with high transparency and high optical performance, and reuse them in the manufacture of optical products, while ensuring the quality of optical products, improving resource utilization and reducing the production cost of the optical industry.
Packaging industry: In the packaging field, PC and PMMA plastics can be used to make transparent packaging boxes, food containers, etc. By using Plastic Recycling Granulator Machine, packaging companies can recycle and reuse the waste generated in the production process, produce recycled plastic granules that meet food grade standards, and use them to manufacture new packaging products, so as to achieve green production in the packaging industry and reduce the impact on the environment.
Crafts manufacturing industry: Many crafts such as decorations and toys use PC and PMMA plastics as raw materials. This equipment can recycle the waste in the production process of these crafts, and the recycled granules produced can be used to make new crafts, reduce production costs, reduce resource waste, and improve the economic and environmental benefits of the crafts manufacturing industry.
Plastic Recycling Granulator Machine Maintenance Measures
Regular cleaning: Clean the equipment regularly, including removing dust, oil stains and plastic residues on the surface of the equipment. In particular, key parts such as hoppers, screws, and barrels should be carefully cleaned to prevent plastic residues from carbonizing at high temperatures, affecting the normal operation of the equipment and the quality of plastic granules. It is generally recommended to perform simple cleaning after the end of production every day and perform thorough cleaning and maintenance once a week.
Lubrication and maintenance: Lubricate the moving parts of the equipment regularly according to the requirements of the equipment manual. For example, add an appropriate amount of lubricating grease to the bearings, gears, screws and other parts of the equipment regularly to ensure smooth operation of the equipment and reduce wear. Generally speaking, the bearings of the equipment should be lubricated at least once a month, and the lubricating oil of the gearbox should be replaced regularly according to the usage, usually every 3 to 6 months.
Check wearing parts: Regularly check the wear of the equipment's wearing parts, such as screws, barrels, screens, knives, etc. If it is found that the wear of the screw or barrel exceeds the specified limit, it will affect the plasticization and mixing effect of the plastic, and should be repaired or replaced in time; the wear of the screen and knife will affect the shape and size of the particles. Once severe wear is found, it should also be replaced immediately to ensure product quality. It is generally recommended to check the wearing parts once a month and maintain or replace them according to the actual wear.
Electrical system inspection: Regularly check the electrical system of the equipment, including whether the wires, cables, electrical components, etc. are loose, aging, short-circuited, etc. Ensure the normal operation of electrical equipment such as motors, controllers, sensors, etc., and prevent equipment damage or production accidents due to electrical failures. Generally, the electrical system is fully inspected once a quarter. In daily production, attention should also be paid to the operation status of electrical equipment. If any abnormality is found, it should be handled in time.
Temperature control system maintenance: Regularly maintain the temperature control system of the equipment and check whether the heater, cooling system and temperature sensor are working properly. Ensure that the equipment can accurately control the temperature of each heating area to ensure the stability of the plastic processing process and product quality. For the heater, regularly clean the dust and dirt on its surface to prevent affecting the heating efficiency; the cooling system should regularly check the circulation of the cooling fan and coolant to ensure the cooling effect; the temperature sensor should be calibrated regularly to ensure the accuracy of temperature measurement. Generally, the temperature control system is fully maintained and calibrated every six months.
No-load test run: Before each start-up of the equipment or after maintenance, a no-load test run should be carried out to check whether the various operating parameters of the equipment are normal, such as the running sound, vibration, temperature rise of the motor, etc. The no-load test run time is generally 10 to 15 minutes. If an abnormality is found during the test run, the machine should be stopped in time for inspection and troubleshooting to avoid the equipment running with a disease and causing greater damage, so as to ensure the safe operation and production efficiency of the equipment.
