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How To Make Plastic Extrusion Machine?

2025-09-19

When people search for how to make Plastic Extrusion Machine, they usually want to know not only the technical steps but also how a professional manufacturer designs a system that ensures efficiency, durability, and cost-effectiveness. With more than 20 years of manufacturing experience, we at HONGQI specialize in single-screw plastic pelletizing extrusion machines that deliver high output and stable performance.

Understanding the Core of an Extrusion Machine

A plastic extrusion machine is built on several critical components: the main motorscrew and barrelgearboxscreen changerpelletizing system, and control system. Each part directly affects the productivity, energy efficiency, and lifespan of the machine. While DIY methods may describe how to assemble the structure, true industrial-level production requires precision design, advanced CNC machining, and robust material choices.

Our 20+ Years of Manufacturing Expertise

With decades of hands-on experience, we have refined the process of making extrusion machines. Our factory integrates R&D, machining, assembly, and testing, ensuring every machine meets international standards. Unlike small workshops, we control the entire production chain, from CNC precision machining of screws to the independent production of screen changers, which guarantees consistency and quality.

High-Performance Core Motor and Inverter

At the heart of our extrusion machines is the Blue Ocean Huateng motor and frequency inverter. This pairing ensures:

  • Stable torque output even under high-load operation

  • Energy-saving performance through intelligent frequency conversion

  • Longer service life with reduced vibration and heat

This combination allows our machines to run at higher speeds without compromising stability, which translates into higher output for the same power input compared with conventional setups.

Precision Screw Design for Higher Output

Our screws are designed with finer thread geometry and are machined on advanced CNC equipment. This results in:

  • Faster plasticizing and melting

  • Better dispersion of additives or glass fibers

  • Enhanced stability during high-speed operation

In practical use, this means the same extrusion line configuration can achieve greater throughput and better pellet quality.

Advanced Screen Changer and CNC Machining

We design and manufacture our own automatic screen changers, which ensure uninterrupted production and reduce downtime. Every screen changer is tested to withstand high pressure without leakage. Additionally, with our in-house CNC machining center, we produce key components with micron-level accuracy, ensuring tight assembly and long service life.

Water Cooling Pelletizing Advantage

When discussing pelletizing methods, water cooling stands out for high-strength engineering plastics such as PA (polyamide) or PC (polycarbonate), especially when they contain 35–40% glass fiber. Compared with air cooling or strand pelletizing:

  • Better surface finish: Water cooling ensures smooth, dust-free pellets.

  • Improved fiber retention: Rapid cooling prevents fiber degradation.

  • Stable pellet shape: Ideal for high-speed injection molding applications.

This method guarantees that recycled materials can re-enter the production cycle with consistent quality.

recycling PA and PC with Glass Fiber Content

A major challenge in plastics processing is recycling injection molding gate materials with high glass fiber content. Our extrusion machines address this by:

  • Using high-torque motors and refined screw design to handle the abrasive nature of glass fibers

  • Maintaining stable temperature profiles to prevent polymer degradation

  • Producing uniform pellets suitable for secondary injection molding

This capability is crucial for industries such as automotive and electronics, where PA/PC + 35–40% GF materials are widely used.

Why Choose HONGQI?

  • 20+ years of industry expertise

  • Core motor and inverter by Blue Ocean Huateng for stable and efficient operation

  • Self-developed screen changers and CNC precision screws for durability

  • High-speed extrusion and pelletizing for maximum productivity

  • Proven water cooling pelletizing technology for engineering plastics with high glass fiber content

Our machines are not just built to run—they are built to perform, recycle, and deliver long-term value.


✅ Looking for a reliable single screw plastic pelletizing extrusion machine? Visit HONGQI to learn more about our customized solutions for PA, PC, and other engineering plastics.

Plastic Extrusion Machine

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