Horizontal Plastic Color Mixer Machine
- Product Information
Plastic Color Mixer Machine is an advanced equipment designed for the plastic processing industry. It adopts a horizontal mixing structure to evenly mix plastic particles, color powder and other materials to ensure the consistency of color of different batches of products. It is a key device for achieving accurate color matching and efficient mixing of materials in the fields of plastic production, recycling, chemical, pharmaceutical, food, and building materials production.
Plastic Color Mixer Machine Parameters:
Model | HQ-50CV | HQ-100CV | HQ-150CV | HQ-200CV | HQ-300CV |
Power (KW) | 15 | 3 | 4 | 7.5 | 10 |
Capacity (KG) | 50 | 100 | 150 | 200 | 300 |
Dimension (mm) | 850*800*1060 | 1100*1050*1250 | 1190*1110*1280 | 1270*1190*1450 | 1270*1190*1450 |
Plastic Color Mixer Machine Mixer Features:
Excellent uniform mixing ability: The horizontal mixing system of the Plastic Color Mixer Machine uses a special stirring device and movement method to make plastic particles of various colors fully contact, diffuse and fuse during the mixing process. Even particles with large color differences can achieve a highly uniform mixing effect in a short time, effectively avoiding problems such as color stratification and color spots, ensuring that each batch of plastic products has stable and consistent color performance.
Efficient and energy-saving operation: Equipped with a high-performance motor and combined with an optimized mixing system design, it greatly improves energy utilization efficiency while achieving efficient mixing. Compared with traditional mixing equipment, it can significantly reduce energy consumption when completing the same mixing task, saving a lot of energy costs for production companies. After long-term use, the energy-saving effect is very considerable, which helps companies achieve green production goals.
Easy to operate and worry-free: With an intuitive and easy-to-understand control panel, operators can master it after simple training. It has rich automation functions and can automatically complete a series of processes such as feeding, mixing, and discharging, reducing manual intervention links and reducing labor costs. At the same time, it also reduces the risk of production accidents caused by human operating errors and improves the continuity and stability of production.
Sturdy and durable material: The main structure is carefully made of highly wear-resistant materials. These materials can withstand long-term high-intensity mixing operations as well as friction and impact of materials, ensuring that the equipment can operate stably for a long time in harsh industrial environments, not prone to damage and deformation, and long service life, reducing the frequency of equipment updates and maintenance costs, and providing enterprises with reliable production guarantees.
Flexible and adjustable mixing time: According to different production needs and material characteristics, users can easily set the mixing time. Whether it is a small batch trial production or large-scale continuous production, it can accurately match the appropriate mixing time, which can not only ensure the mixing effect, but also improve production efficiency, so that the equipment can perform at its best in various production scenarios and meet diverse production requirements.
Perfect safety protection: It is equipped with an overload protection device. When the equipment load exceeds the normal range, it can sense and automatically shut down in time to prevent the motor from burning and mechanical parts from being damaged; the design of the safety lock and protective cover eliminates the possibility of operators accidentally contacting dangerous parts during the operation of the equipment, and comprehensively guarantees the personal safety of operators and the safe operation of equipment, so that there is no worry in the production process.
Plastic Color Mixer Machine Application Areas:
Plastic Production and Recycling: Ideal for mixing plastic particles of various colors to ensure consistent product coloring; also suitable for reprocessing recycled materials.
Chemical and Pharmaceutical Industries: Suitable for evenly mixing chemical raw materials and pharmaceutical ingredients.
Food Processing: Used to mix different colors and ingredients, ensuring the desired appearance and taste in food products.
Building Material Production: Effective in mixing various pigments and materials to guarantee uniform color and performance in building materials.
Plastic Color Mixer Machine Maintenance:
Clean the equipment regularly: After each use, the residual materials inside and outside the mixing barrel should be cleaned in time. First remove the blades on the mixing shaft, and gently wipe the barrel wall and blade surface with a soft brush or wet cloth to remove the attached plastic particles and color powder; for stubborn stains that are difficult to clean, use an appropriate amount of special detergent, but make sure that the detergent does not corrode the equipment material. At the same time, clean the dust and dirt on the surface of the equipment to keep the equipment clean and hygienic as a whole, prevent the material residue from breeding bacteria or affecting the accuracy of the next mixing.
Check the lubrication condition: Regularly check the lubrication condition of the transmission parts of the equipment, such as gears, bearings, etc. According to the requirements of the equipment manual, select appropriate grease or lubricating oil, and use an oil gun or brush to evenly apply the lubricant to each lubrication point. During the application process, pay attention to whether the lubricant can enter the lubrication part smoothly. If there is a blockage, it should be cleared in time. It is generally recommended to check the lubrication condition once a week to ensure smooth operation of the equipment, reduce mechanical wear, and extend the service life.
Maintain the performance of the motor: Regularly check the running status of the motor and observe whether the motor has abnormal noise, vibration or overheating. Use a clean damp cloth to wipe the motor housing to remove dust and oil, and keep the motor well cooled. Check whether the motor wiring is firm. If it is loose, tighten it in time. At the same time, regularly test the insulation performance of the motor to ensure that the insulation resistance of the motor meets the safety standards, and prevent the motor from malfunctioning due to moisture or insulation damage, which affects the normal use of the equipment.
Calibrate control instruments: Regularly calibrate the control instruments of the equipment, such as thermometers, pressure gauges, time relays, etc. Use professional calibration tools and equipment, and operate in accordance with the calibration procedures of the instrument to ensure that the displayed value of the control instrument is consistent with the actual value. If an error is found in the instrument, it should be adjusted or replaced in time to avoid errors in the control of parameters such as temperature and time during the mixing process due to inaccurate control instruments, which affects the mixing quality.
Check the sealing performance: Carefully check the sealing parts of the equipment, such as the sealing rings and gaskets at the mixing barrel cover, feed inlet, and discharge port. Check whether the sealing ring is aging, cracked or deformed, and whether the gasket is tightly fitted. If there is a problem, the seal should be replaced in time to ensure that the sealing performance of the equipment is good, prevent material leakage during the mixing process, cause waste and environmental pollution, and also prevent impurities in the air from entering the mixing barrel and affecting the purity of the mixed materials.
Store the equipment properly: When the equipment is not used for a long time, it should be stored in a dry, ventilated, non-corrosive gas environment. Before storage, clean the equipment thoroughly and perform necessary maintenance work, such as applying anti-rust oil. Place the moving parts of the equipment in a relaxed state to avoid deformation of the parts due to long-term stress. At the same time, wrap the equipment with appropriate protection to prevent scratches or damage to the surface of the equipment, and ensure that the equipment remains in good condition during storage so that it can be used normally next time.
Plastic Color Mixer Machine Technical Specifications:
Mixing Volume: Available in multiple volume options to accommodate different production scales.
Time Control: Adjustable mixing time, allowing the machine to adapt to various materials and mixing requirements. The timer offers a selection range from 0-30 minutes.
Motor Power: Utilizes a high-efficiency cycloidal pinwheel reduction motor to ensure a stable and reliable mixing process.
Material: Made from high wear-resistant materials, extending the equipment's service life and reducing maintenance costs. The barrel cover and barrel bottom are precisely stamped and formed for enhanced durability.
Plastic Color Mixer MachineValue-Added Services:
Technical Training and Support: On-site installation, commissioning, and operation training are provided to ensure customers can proficiently operate and maintain the equipment.
Regular Maintenance and Inspection: Regular equipment inspection and maintenance services are offered to ensure the machine's long-term stable operation.
Parts Supply: A well-stocked inventory of spare parts is maintained to promptly respond to customer needs, minimizing equipment downtime.
Professional Technical Training Courses: Comprehensive technical training is available at the factory or customer site to help customers fully master the equipment's technology and operation skills.
As a leading manufacturer of plastic machinery both domestically and internationally, Guangdong Hongqi Machinery Technology Co., Ltd. is dedicated to providing top-quality products and services. Our commitment is to help your company improve production efficiency and product quality. Contact us today for more details or to request a quote.