The Horizontal Mixer Blender is a highly efficient mixing device designed specifically for industrial production, primarily used for mixing, heating, and modifying plastic materials. It features a horizontal U-shaped barrel and dual impellers for uniform mixing and efficient material processing. Equipped with a powerful heating system, it precisely controls the processing temperature to meet the processing requirements of diverse materials. This mixer, with its exceptional performance and reliability, has become an indispensable component in industrial production. Its sturdy construction and advanced heating capabilities enable it to easily handle a wide range of complex industrial mixing tasks, delivering consistent, high-quality results.

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Horizontal Mixer Blender Key Features:

1. Highly Efficient Mixing Performance

The Horizontal Mixer Blender is equipped with dual impellers, enabling radial and transverse mixing, ensuring zero dead zones during mixing. Its mixing efficiency is approximately 35% higher than conventional equipment, enabling rapid and uniform mixing of materials of varying densities and particle sizes. With a mixing capacity of up to 1,000 kg, the equipment meets the needs of large-scale production.

2. Uniform Heating System

The equipment utilizes a powerful 12kW hot oil heating system, precisely controlling the temperature during mixing to ensure optimal material processing conditions. The heating system is designed to ensure uniform temperature distribution, preventing localized overheating or uneven temperatures that could degrade material properties.

3. Wide Range of Applications

The Horizontal Mixer Blender can process a wide range of materials, including plastic granules, powders, and fibers. It is suitable for a variety of industrial applications, including plastic modification, masterbatch production, and composite material preparation, meeting the diverse needs of various industries. Furthermore, the equipment's heating system features a high-precision temperature control device, capable of maintaining temperature within a ±1°C range. This precise temperature control ensures that materials maintain their physical and chemical properties during mixing.

4. Corrosion Resistance

The Horizontal Mixer Blender's main body features a 4mm thick outer panel and 5mm thick side panels, made of high-quality stainless steel for excellent corrosion and wear resistance. This material effectively resists corrosion from various chemicals, extending the equipment's lifespan and reducing maintenance costs.

5. High Level of Automation

The machine is equipped with an intuitive control system, allowing operators to easily adjust parameters such as mixing speed, time, and temperature. This automated design reduces manual intervention, improving production efficiency and consistent product quality. The user-friendly operation panel is also simple and user-friendly.

6. Reliable Drive System

The Horizontal Mixer Blender utilizes an 11kW motor with an 18 rpm speed, providing powerful power output. The motor and reducer combination ensures stable operation, enabling it to maintain excellent performance even under long-term, high-load operation.

Horizontal Mixer Blender Applications:

1. Plastic Modification

In the plastic modification industry, the Horizontal Mixer Blender is widely used to mix plastic particles with additives (such as pigments, stabilizers, and reinforcements). It ensures uniform distribution of additives within the plastic matrix, improving the performance and quality of the modified plastic. Compared to traditional equipment, the performance consistency of modified plastic products using this mixer is approximately 40% higher.

2. Chemical Mixing

In chemical production, this equipment is used to mix various chemical raw materials, reagents, and particles to ensure uniform product composition. Its precise temperature control and efficient mixing capabilities enable more complete chemical reactions and increase product yields by approximately 30%.

3. Food Processing

Food processing companies use this equipment to mix dry food ingredients such as flour, sugar, and spices. Its efficient mixing performance and hygienic stainless steel construction ensure uniform mixing and safe, hygienic mixing of food ingredients. Using this equipment has significantly improved batch consistency in food production, reducing defective product rates by approximately 25%.

4. Pharmaceutical Industry

In the pharmaceutical industry, this equipment is used to mix pharmaceutical powders and granules, ensuring uniform distribution of active ingredients. This is crucial for drug efficacy and quality. Efficient mixing and precise temperature control enable batch consistency of over 98% in pharmaceutical production, meeting stringent Good Manufacturing Practices (GMP).

5. Cosmetics Manufacturing

In cosmetics manufacturing, this equipment is used to mix raw materials for products such as foundation and lipstick. It ensures uniform dispersion of pigments, fragrances, and active ingredients, improving product quality and stability. Compared to traditional mixing equipment, the color uniformity and texture of the finished product are improved by approximately 35%.

6. Paint Industry

Paint manufacturers use this equipment to mix pigments, resins, and solvents. Its efficient mixing performance and temperature control system prevent pigment settling and agglomeration, improving the paint's storage stability and application performance. Using this equipment has significantly improved the gloss and color consistency of paints, leading to an approximately 45% increase in customer satisfaction.

Horizontal Mixer Blender Maintenance:

1. Regularly inspect and clean the agitator.

Clean the agitator immediately after each use to prevent material residue and lumps. Use a soft cloth or nylon brush to remove debris from the agitator surface, and avoid scratching the surface with hard tools. Perform a thorough inspection of the agitator every quarter to check for wear or deformation. Replace any problems promptly.

2. Lubricate the reducer and bearings.

The reducer and bearings of the equipment require regular lubrication to reduce wear and extend service life. Lubricate every 200 hours according to the manufacturer's recommendations, using the recommended grease. During lubrication, ensure the equipment is powered off and stopped to avoid safety hazards. Proper lubrication reduces equipment failure rates and improves production efficiency.

3. Clean the heating system.

Regularly clean the heating system to prevent the accumulation of impurities and scale in the hot oil, which can affect heating efficiency and temperature control accuracy. Disassemble the heating system every six months and clean the pipes and heating elements with a dedicated cleaning agent. After cleaning, perform a system test to ensure proper heating function. Maintaining a clean heating system improves energy efficiency and extends the life of the equipment.

4. Calibrate Temperature Sensors

The accuracy of temperature sensors is crucial for equipment heating control. Calibrate temperature sensors quarterly and compare them with a standard thermometer to ensure the displayed temperature error is within ±1°C. If the error exceeds this limit, replace the sensor immediately.

5. Check Seals and Connections

Regularly inspect the seals and connections of the equipment to ensure they are leak-free. Quarterly, inspect the mixing drum seals, pipe connections, and electrical interfaces. Replace or tighten any damaged or loose connections immediately. Good sealing prevents material leakage and environmental contamination, ensuring a safe and stable production process.

6. Record Equipment Operation Data

Establish a system for recording equipment operation data, detailing parameter settings, operating hours, and maintenance for each use. This helps identify potential equipment issues and develop a comprehensive maintenance plan. Data analysis can optimize equipment operating parameters, improving production efficiency and product quality.

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Why Choose Our Horizontal Mixer Blender?

Our Horizontal Mixer Blenders are designed to meet the highest industrial standards, offering energy-saving performance, reliable safety features, and exceptional results. Whether you require efficient drying, uniform mixing, or precise temperature control, these mixers are your ultimate solution for enhanced productivity.

Invest in our Horizontal Mixer Blender today to experience superior mixing and drying capabilities. 

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