The Horizontal Ribbon Mixer is a highly efficient industrial mixing device designed for platform-based production environments. It utilizes a horizontal U-shaped mixing trough and double-layered impellers for rapid and uniform mixing. Its intuitive user interface makes it easy to use, and its design facilitates maintenance and cleaning. Its excellent mixing performance and convenient operation make it suitable for mixing powdered, granular, and flaky materials across a wide range of industries.

Horizontal Ribbon Mixer Parameters:

Horizontal Ribbon Mixer Technical Specifications:

Material: Stainless steel construction with reinforced components for platform stability.

Mixing Capacity: Configurable based on platform size and production requirements.

Motor Power: Variable, depending on specific platform setup and material needs.

Dimensions: Customizable to fit specific platform layouts.

Warranty: One-year warranty under normal usage conditions (excludes consumable parts).

Horizontal Ribbon Mixer Features:

1. Wide Capacity Range

The Horizontal Ribbon Mixer offers a variety of models, covering a wide range of capacities, from 500 kg in the HQ-0.5TH model to 5,000 kg in the HQ-5TH model. This diverse capacity selection ensures the equipment can meet diverse needs, from small-scale laboratories to large-scale industrial production. This wide capacity range allows companies to select the most appropriate equipment model based on their production scale and needs, avoiding idle equipment or overinvestment and optimizing production resource allocation.

2. Compact and Reasonable Structure

The equipment utilizes a horizontal U-shaped mixing trough design with double-layered ribbon impellers. This structure allows for multi-directional material movement within the trough, eliminating dead zones and ensuring sufficient material contact and dispersion within a short period of time. Furthermore, this design enables the equipment to complete a batch mixing cycle within 5–8 minutes, achieving a mixing uniformity of CV ≤ 5%, maintaining stable results for powders, granules, or small amounts of liquid.

3. Excellent Mixing Capacity

The Horizontal Ribbon Mixer's double-layered impeller design provides excellent mixing capacity. The outer blades gather the material toward the center, while the inner blades push it toward the ends, creating an efficient cross-flow. This mixing method ensures uniform mixing of different materials in a short time, with a mixing accuracy exceeding 98%.

4. High Productivity

The equipment is equipped with a high-power motor to ensure strong power output. The HQ series equipment's motor power ranges from 7.5 kW to 30 kW, rapidly driving the mixing blades for efficient mixing. For example, the HQ-1TH model, with its 11 kW motor, can quickly mix 1,000 kg of material, increasing production efficiency by 40% to 60% compared to traditional mixing equipment.

5. Easy Operation

The equipment features a user-friendly design, a simple and intuitive interface, and a PLC intelligent control system with multi-language support, ensuring ease of use for users worldwide. Operators only need 30 minutes of basic training to master the operating procedures, significantly reducing on-the-job training time. The equipment's startup, shutdown, and parameter adjustments are all completed via the touchscreen, eliminating complex manual adjustments and reducing human error by over 40%.

6. Reliable Safety

The equipment is equipped with a comprehensive safety protection system, including an emergency stop button, overload protection, and interlocking devices, ensuring safe and reliable operation. In the event of overload or abnormal operation, the system automatically cuts off power within 0.5 seconds, preventing equipment damage and personal injury. Furthermore, the entire unit utilizes a highly efficient sealing design, achieving IP65 sealing performance, effectively preventing dust and material leakage, reducing environmental contamination by over 90%.

Applications of Horizontal Ribbon Mixer:

1. plastics Industry

In the production of plastic pipes, the Horizontal Ribbon Mixer is used to mix polyvinyl chloride resin with additives such as stabilizers, lubricants, and pigments. The equipment quickly and evenly blends various materials, ensuring stable pipe performance and uniform color. After practical testing, plastic pipe manufacturers have seen their product quality pass rate increase from 85% to over 98%, increasing production efficiency by 35%, significantly reducing production costs and defective rates, and becoming an indispensable piece of equipment in the plastics processing industry.

2. Fertilizer Industry

In the fertilizer production process, the equipment is used to mix raw materials and fillers containing elements such as nitrogen, phosphorus, and potassium. Precise mixing ensures uniform distribution of nutrients, improving fertilizer quality and efficiency. Fertilizer plants using the Horizontal Ribbon Mixer have effectively resolved the problem of uneven nutrient distribution in fertilizers, reduced product quality complaints by 80%, significantly enhanced their market competitiveness, and met the fertilizer industry's stringent requirements for material uniformity.

3. Food Industry

In biscuit production, the Horizontal Ribbon Mixer is used to mix ingredients such as flour, sugar, oil, and spices. Its gentle mixing method prevents nutrient loss and flavor changes, ensuring the taste and quality of the biscuits. After using the Horizontal Ribbon Mixer, food companies have significantly improved product taste consistency and quality stability, reduced defective rates by 45%, and increased production efficiency by 30%, meeting the strict standards for raw material mixing required by the food processing industry.

4. Pharmaceutical Industry

In tablet production, the equipment is used to mix active pharmaceutical ingredients and excipients, ensuring consistent drug content in each tablet and meeting pharmaceutical quality control standards. The equipment's sealed mixing environment effectively prevents dust and active ingredient leakage, ensuring operator safety and drug hygiene. Pharmaceutical companies have reduced the standard deviation of drug content uniformity from 5% to less than 1%, significantly improving drug quality stability and meeting the pharmaceutical industry's high-precision mixing equipment requirements.

5. Building Materials Industry

In dry-mix mortar production, the Horizontal Ribbon Mixer is used to mix cement, sand, additives, and other raw materials, ensuring stable mortar properties and uniform strength. The equipment can quickly process large quantities of material, improving production efficiency. After using the Horizontal Ribbon Mixer, a building materials company has reduced product strength standard deviation by 30% and increased production efficiency by 40%, significantly reducing production costs and meeting the building materials industry's requirements for efficient and stable mixing equipment.

Horizontal Ribbon Mixer Maintenance:

1. Daily Cleaning and Maintenance

After each production run, the Horizontal Ribbon Mixer should be thoroughly cleaned. First, turn off the power and display a warning sign. Remove the inlet and outlet components, remove any remaining material with a soft brush, and then wipe the mixing blades, the inner wall, and the bottom of the mixing tank with a clean cloth. Perform a deep cleaning weekly by removing some bolts from the agitator, inspecting and cleaning hidden areas, and flushing the mixing tank with water. Reassemble the mixer after it dries to prevent rust and extend the life of the equipment.

2. Regularly Lubricate Transmission Components

Regularly lubricate the transmission components. Grease the bearings every 200 hours of operation, replace the reducer gear oil every three months, and grease the seals on both ends of the agitator shaft monthly. During lubrication, place the machine in maintenance mode and use a brush to evenly apply grease to the transmission components to ensure adequate lubrication.

3. Inspect Vulnerable Parts

Regularly inspect the connection between the agitator blade and the shaft for looseness and wear. Also, inspect the wear of the mixing tank inner wall lining. Replace any excessively worn linings promptly to prevent compromised mixing performance or damage to other equipment components. This regular inspection and maintenance program can promptly identify potential problems and implement preventive maintenance measures, ensuring the equipment is always in good operating condition and improving equipment reliability and production efficiency.

4. Electrical System Maintenance

Perform a comprehensive monthly electrical system inspection, measuring motor insulation resistance, tightening wiring in the motor terminal box, observing contactor contactors in the electrical control cabinet, and testing the emergency stop button to ensure accurate transmission of control signals. Regular electrical system maintenance can effectively prevent equipment downtime and production accidents caused by electrical faults, ensuring smooth production and improving the company's productivity and economic benefits.

5. Seasonal Maintenance

Perform comprehensive maintenance on equipment during seasonal changes. Before the arrival of summer, inspect the equipment's cooling system to ensure proper heat dissipation from motors and other components. Before the arrival of winter, perform antifreeze treatment on the equipment, drain any accumulated water, and apply antifreeze grease to key components to prevent low temperatures from affecting performance. Seasonal maintenance ensures stable operation of the equipment under varying environmental conditions, extending its service life and reducing equipment damage and repair costs caused by environmental changes.

6. Regularly calibrate equipment

Quarterly, calibrate the equipment's levelness and the balance of the mixing blades to ensure smooth operation and reduce vibration and noise. Use a spirit level to check the levelness of the equipment base and a dynamic balancer to check the balance of the mixing blades. Adjustments should be made based on the test results. Regular calibration ensures equipment operating accuracy and stability, extends its lifespan and efficiency, and creates greater value for the company.

Horizontal Ribbon Mixer Video:

Why Choose This Horizontal Ribbon Mixer?

The Horizontal Ribbon Mixer offers unparalleled efficiency and durability for platform-based production environments. Its advanced features, combined with customizable options, ensure that it meets the specific needs of your production process, delivering reliable and high-quality mixing results.

Contact us today to learn more about how this mixer can enhance your platform-based production capabilities and meet your specific mixing needs.