The Vertical Mixer Machine is a highly efficient mixing device designed specifically for plastic pellets and lightweight materials. It utilizes a unique vertical structure where a fan at the bottom generates airflow that lifts the material from the bottom to the top, where it then falls naturally due to gravity, creating a circular flow and achieving uniform mixing. This device operates smoothly and is easy to operate. The mixing process requires no mechanical agitator, significantly reducing mechanical damage and friction to the material. It is particularly suitable for plastic pellets requiring a high surface finish.

Vertical Mixer Machine Parameters:

Vertical Mixer Machine Technical Specifications

• Material:  High-quality stainless steel construction with 2mm thick outer panels and a fully stainless steel interior.

• Dimensions:  2100mm x 3650mm

• Fan Power:  3.8KW

• Mixing Capacity:  Up to 3000 kg

• Warranty:  One-year warranty under normal use (excludes consumable parts)

Vertical Mixer Machine Features

Space-Saving

The Vertical Mixer Machine features a vertical design with dimensions of 2100mm x 3650mm, effectively utilizing floor space. Compared to traditional horizontal mixers, it can save approximately 40% of floor space, making it ideal for space-constrained factory layouts. Its compact structure maintains maximum capacity, with a maximum mixing capacity of 3000 kg, enabling high-capacity processing within limited space.

High Airflow Mixing Efficiency

The Vertical Mixer Machine utilizes a 3.8kW fan to generate airflow to circulate the material, achieving mixing through a combination of pneumatic lift and gravity drop. The mixing cycle typically completes within 10-15 minutes, saving over 30% energy compared to mechanical agitation mixers. Mixing uniformity can exceed 98%, making it particularly suitable for lightweight, airborne materials.

Wear-Resistant and Corrosion-Resistant

The entire machine is constructed of high-quality stainless steel, with an all-stainless steel interior and 2mm-thick exterior panels. This provides excellent corrosion and wear resistance, making it suitable for a variety of materials, including plastics, food, and chemicals. Long-term use will prevent rust or contamination, extending the machine's service life.

Guaranteed Quality

Due to its airflow mixing method, which eliminates the need for mechanical agitation, the mixing process is virtually frictionless and collision-free. This effectively prevents scratches or deformation on the surface of the plastic particles, preserving their original gloss and physical properties. This makes it particularly suitable for mixing high-end injection molding and optical-grade materials.

Easy Operation

The machine's intuitive control system allows users to easily set parameters such as mixing time and air speed through the interface, achieving fully automatic operation. Operators can easily operate without specialized training, reducing human error and improving the consistency and reliability of the production process.

Low Energy Consumption and Economical Operation

Powered by a 3.8kW fan, the machine consumes significantly less energy than traditional mechanical mixers. Even with a full load of 3,000 kg, it maintains low power consumption, resulting in approximately 35% lower specific energy consumption than mechanical mixers of the same capacity. Long-term use can significantly reduce electricity costs.

Applications of Vertical Mixer Machine

Plastic Pellets Premixing

Before plastic product production, granules of different colors or materials need to be premixed. The Vertical Mixer Machine can process up to 3,000 kg of material per batch, achieving high mixing uniformity. This ensures consistent color and composition distribution during subsequent extrusion or injection molding, improving the appearance and performance stability of the final product.

Chemical Raw Material Homogenization

The Vertical Mixer Machine is suitable for mixing powdered or granular chemical raw materials, such as pigments, additives, and fillers. Airflow mixing prevents stratification and agglomeration. The machine can process up to 2,500-3,000 kg per batch, with a mixing time of less than 15 minutes, improving production efficiency and formulation accuracy.

Food Additive Mixing

The Vertical Mixer Machine is used in the food industry to mix powdered or granular additives, such as spices, nutritional supplements, and seasonings. Its stainless steel construction meets food hygiene requirements, ensuring a pollution-free mixing process. The batch processing capacity meets the needs of small and medium-sized food production lines.

Recycled Plastic Pretreatment

During the recycling process, fragments of different origins and colors must be uniformly mixed. This equipment effectively handles lightweight fragments, reduces dust and noise, and can complete 2-3 batches per hour, meeting the requirements of continuous recycling.

Pharmaceutical Intermediate Mixing

Suitable for mixing inactive intermediates or excipients in the pharmaceutical industry. The equipment features a well-sealed design, minimizes cross-contamination, provides gentle and uniform mixing, and supports GMP-compliant cleanliness standards, making it suitable for small to medium-sized batch production.

Vertical Mixer Machine Maintenance

Regular Cleaning

After every 50 batches of mixing, or at least once a week, thoroughly clean the machine's interior walls and air ducts of any residual material to prevent buildup that could affect air circulation and mixing. Use a soft brush and vacuum cleaner when cleaning; avoid scratching the stainless steel surface with sharp tools.

Check Fan Operation

Monthly, inspect the 3.8kW fan, including bearing lubrication, blade dust removal, and belt tension adjustment, to ensure smooth operation, free of abnormal vibration and noise, and consistent airflow.

Electrical System Maintenance

Quarterly, inspect the control cabinet for dust removal, tighten wiring terminals, and check that motor current and voltage are within the rated range to prevent equipment downtime or performance degradation due to poor electrical contact.

Seal Inspection and Update

Inspect the seals on the machine's inlet, observation window, and discharge valve every six months. Replace any seals found to be aged or damaged to prevent dust or air leaks that could affect mixing efficiency and maintain a clean working environment.

Comprehensive Performance Testing and Verification

We recommend annual performance testing of the entire unit, including sampling for mixing uniformity, fan pressure measurement, and system air tightness checks. Based on the test results, operating parameters should be adjusted or worn parts replaced to ensure optimal long-term operation.

Why Choose Us?

Choosing the right Vertical Mixer Machine can significantly improve production efficiency, reduce labor costs, and maintain high product quality. Our mixer is specifically designed to meet the demands of modern industrial environments, offering a reliable, efficient, and low-maintenance solution for your material processing needs.

Contact us today for more information or to place your order, and experience the superior performance and durability of our vertical air-driven mixers.